Spatter Issues in Flux-Cored Welding
Excessive spatter is a very common problem when welding flux-cored wire. Spatter not only wastes material and affects aesthetics, but also increases cleaning workload and can even affect weld quality.
Spatter is essentially a manifestation of arc instability and uncontrolled droplet transfer. The following are the main causes of excessive spatter in flux-cored wire welding and their solutions. You can check these aspects one by one……